Production Process of GMK23 Anorthite Insulating Fire Brick:
Formulated with a blend of clay, calcium carbonate (CaCO₃), and an organic foaming agent, GMK23 bricks undergo a high-temperature firing process that forms both anorthite (CaO • Al₂O₃ • 2 SiO₂) and mullite (3Al₂O₃ • 2SiO₂) phases. This process enhances the bricks’ insulating and thermal properties while preventing sulfur dioxide (SO₂) emissions.
Anorthite Insulating Fire Brick used as hot face refractory lining or back-up insulation in various industries, such as:
The image on the right compares the pore size distribution of traditional extruded insulating bricks and insulating bricks produced by the slurry foaming casting method, as observed under an electron microscope. The comparison reveals that the pore size of bricks produced by the slurry foaming casting method is significantly smaller than that of extruded insulating bricks. These micro-pores reduce conduction, convection, and radiation during energy transfer, resulting in a much lower thermal conductivity. This greatly enhances the energy saving potential of the kiln.
GMK23 Anorthite Insulating Fire Brick | ||||
Grade | Standard | Unit | GMK23 | GMK23-08 |
Classification Group | ISO 2245 | 125-0.5-L | 130-0.8 | |
ASTM C155 | 23 | 23 | ||
Classification Temperature | ℃ | 1260 | 1300 | |
Bulk Density | ASTM C 134 | g/cm3 | 0.5 | 0.8 |
Cold Crushing Strength | ASTM C 133 | MPa | 1.0 | 2.5 |
Modulus of Rupture | ASTM C 133 | MPa | 0.8 | 1.5 |
Permanent Linear Change 1230℃×24h |
ASTM C 210 | % | -0.2 | -0.2 |
Thermal Conductivity Mean Temperature |
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200℃ | ASTM C 182 | W/m.K | 0.12 | 0.15 |
400℃ | 0.13 | 0.17 | ||
600℃ | 0.15 | 0.2 | ||
800℃ | 0.17 | 0.23 | ||
1000℃ | 0.19 | 0.26 | ||
Chemical Composition | ||||
Al2O3 | % | 37 | 37 | |
SiO2 | 44 | 44 | ||
Fe2O3 | 0.8 | 0.8 | ||
CaO | 15 | 15 | ||
MgO+K2O+Na2O | 1.4 | 1.4 | ||
Dimension Tolerance | Standard Shape | |||
Dimensions | mm | ±1 | ||
Out of Squareness | % | ≤0.5 |