Firebird ceramic fiber blankets are the high-performance insulation material engineered for demanding industrial applications. Crafted from long, cross-locked alumina-silicate fibers through a unique forming process, this lightweight and flexible blankets offer exceptional handling strength and efficiency. Manufactured using “Sol-Gel” technology from polycrystalline alumina fiber bulk, the Firebird Ceramic Fiber Blanket withstands temperatures up to 1600°C, making it ideal for extreme environments.
Free from organic binders and other additives, the ceramic fiber blankets are the perfect solution for high-temperature applications in industries such as automotive, aerospace, military, and industrial furnaces.
The production method of ceramic fiber blankets involves allowing loose ceramic fibers to naturally settle on the web belt of a cotton collection machine, forming a uniform fiber mat. This mat is then needle-punched to create a dry needle-punched blanket without binders. The resulting blanket is soft, elastic, and has high tensile strength, with excellent processing and application properties. It is one of the most widely used products among ceramic fiber materials. Depending on the production process, ceramic fiber blankets can be classified into two main types: spun blankets and blown blankets.
– Insulation for industrial kilns, including door seals, furnace curtains, and kiln roof insulation.
– High-temperature flue and duct linings as well as expansion joints.
– High-temperature insulation and thermal protection for petrochemical equipment, vessels, and pipelines.
– Protective clothing in high-temperature environments, including gloves, hoods, helmets, and boots.
– Automotive engine heat shields, heavy oil engine exhaust wraps, and high-speed racing car composite brake linings.
– Insulation for nuclear power plants and turbines.
– Thermal insulation for heating elements during heat treatment processes.
– Sealing and gasket materials for pumps, compressors, and valves transporting high-temperature liquids and gases.
– High-temperature electrical insulation.
– Fire protection products such as fire doors, curtains, fire blankets, spark-catching mats, and thermal covers.
– Thermal insulation materials for the aerospace and aviation industries, including brake linings.
– Insulation and wrapping for cryogenic equipment, vessels, and pipelines.
– Thermal and fire-resistant layers for critical locations such as archives, vaults, and safes in high-end buildings.
– Automatic fire curtains for fire prevention in buildings.
Ceramic Fiber Blankets | ||||||
Items | F-1260ST | F-1260PT | F-1425ZT | F-1600LT | ||
Grade | Standard | High pure | Zirconia | Crystal | ||
Classification temperature | °C | 1260 | 1260 | 1425 | 1600 | |
Color | white | white | white | white | ||
Density | kg/m3 | 96/128 | 96/128 | 96/128 | 96/128 | |
Shot Content | % | ≤15 | ≤15 | ≤12 | — | |
Rate of Linear Shrinkage | % | ≤2.5
1000℃ × 24h |
≤2.5
1100℃ × 24h |
≤3.0
1350℃ × 24h |
≤1.0
1400℃ × 24h |
|
Thermal Conductivity (W/m·K) | ||||||
200℃ | 0.06 / 0.06 | 0.06 / 0.06 | 0.06 / 0.06 | — | ||
400℃ | 0.11 / 0.10 | 0.11 / 0.10 | 0.11 / 0.10 | 0.09 | ||
600℃ | 0.19 / 0.18 | 0.19 / 0.17 | 0.16 / 0.15 | 0.16 | ||
800℃ | 0.23 / 0.20 | 0.23 / 0.20 | 0.21 / 0.19 | 0.22 | ||
1000℃ | 0.32 / 0.27 | 0.31 / 0.26 | 0.30 / 0.26 | 0.28 | ||
Composition
|
Al2O3 | % | ≥43 | ≥44 | ≥35 | 71-73 |
SiO2 | % | ≥54 | ≥55 | ≥49 | 27-29 | |
ZrO2 | % | – | – | ≥15 | – | |
Fe2O3+TiO2 | % | ≤1.0 | ≤0.5 | ≤0.5 | 0.2 | |
Na2O+K2O | % | ≤1.0 | ≤0.2 | ≤0.2 | ||
Standard sizes | 7200mm × 610mm × (6,12.5,20,25)mm; 3600mm × 610mm × 50mm |