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Fused Silica Brick & Ceramics pack1
Fused Silica Brick & Ceramics pack1
Fused Silica Brick & Ceramics
Fused Silica Bricks, also called Zero Expansion Silica Brick, mainly consist of high purity fused silica materials.
Grade FS-995, FS-985, FS-97, FS-95
Excellent Thermal Shock Resistance
Near-Zero Expansion Rate
Available in different shapes
Introduction
Features
Photo Gallery
Product Knowledge
Technology Parameters
Related Products
Introduction

Fused Silica Bricks, also called Zero Expansion Silica Brick, mainly consist of high purity fused silica materials. Its has many superior properties including excellent thermal shock resistance, nearly zero expansion rate, high refractoriness under load and low creep rate, high corrosion resistance to chemical substances and molten metals.

 

The fused silica brick can be fabricated into various sizes, including very large blocks as well as into complex shapes, depending on shape and application such as arch brick, hanger, peephole, burner, nozzle, damper, sagger, pillar, etc.

 

The bricks can also be used without preheating, which is ideal material for glass furnace hot repair.

 

Firebird fused silica feeder expendable are vacuum casting to shape, which include spouts, orifice rings, plunger, tubes, stirrer, gathering ball, rings, etc. These expendable are customs production according to customer’s drawings.

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Fused Silica Brick & Ceramics design
Features
Fused silica bricks can be produced in different sizes and shapes.
  • Excellent Resistance to Thermal Shock:
    Handles rapid temperature fluctuations without cracking or degrading.
  • High Purity:
    Manufactured from high-purity silica, ensuring consistent quality and performance in critical applications.
  • Low Expansion Coefficient:
    Minimal thermal expansion reduces the likelihood of cracking under thermal stress.
  • High Mechanical Strength:
    Exhibits high compressive and flexural strength, ensuring durability and resistance to mechanical stress.
  • Precision Molding:
    Capable of being molded into complex shapes with high precision, catering to custom requirements in specialized applications.
Photo Gallery
Fused Silica Brick & Ceramics pack2
Fused Silica Brick & Ceramics pack3
Fused Silica Brick & Ceramics pack1
Not just bricks, but also different types of tailored expendables.

Venturing beyond bricks, Firebird offers an impressive range of fused silica feeder expendables, meticulously crafted through a vacuum casting process. This includes, but is not limited to, spouts, orifice rings, plungers, tubes, stirrers, gathering balls, and rings. Tailored to precision, these components are custom-manufactured in alignment with client- specific blueprints, ensuring a flawless fit and optimized performance.

Fused Silica Expendables
High purity fused silica for glass furnaces.

Fused silica bricks offer excellent thermal shock resistance and low expansion rate, making them ideal to  withstand the rapid temperature changes that occur during the glassmaking process.

In addition to their thermal properties, fused silica bricks also have good resistance to chemical attack from molten glass and other corrosive materials used in glass production. This helps to extend the lifespan of the bricks and ensures they can continue to provide effective insulation and protection for the furnace.

Overall, fused silica bricks are a critical component of glass furnace construction, helping to create a durable and efficient lining that can withstand the demanding conditions of glass production. Their high performance and reliability make them a popular choice for glass manufacturers looking to optimize their production processes.

Technology Parameters
Grade Unit FS-995 FS-985 FS-97 FS-95
SiO2 % ≥99.5 ≥98.5 ≥97 ≥95
AI2O3 % ≤1.0 ≤3
Fe2O3 % ≤0.2 ≤0.2 ≤0.2 ≤0.3
Bulk Density g/cm3 1.9 1.85 1.8 1.75
Apparent Porosity % 5~15 ≤20 ≤20 ≤20
Cold Crushing Strength MPa ≥50 ≥35 ≥30 ≥30
Thermal Expansion (RT-1000℃) ( × 10-6/℃) % 0.6 0.6 0.7 0.8
Refractoriness Under Load, Ta ≥1680 ≥1670 ≥1650 ≥1550
Thermal Shock Resistance 1100℃ to cool water Cycles ≥30 ≥50 ≥40 ≥40
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    Frequently asked questions (FAQs)
    Can we visit your factory?
    Absolutely! We welcome plant audits and visits to our facilities. Please note that Firebird insulation refractory and high-performance refractories are manufactured in separate plants. Let us know your requirements, and we can arrange a convenient schedule for your visit to ensure a smooth and informative experience.
    How does Firebird ensure the quality of its refractory products?
    At Firebird, quality assurance is integral to our operation, embodying our commitment to transparency and excellence. Here's how we ensure top-notch quality: Transparency in Production: After you place an order, we provide you with a detailed production plan, outlining each stage of the manufacturing process. Weekly Progress Updates: We keep you informed with weekly updates, so you always know the status of your order. Detailed Testing: Every batch of products undergoes thorough testing, and we provide a detailed test report that includes data on chemical composition, physical properties, and compliance with international standards. Comprehensive Inspections: We meticulously check the appearance, size, and weight of each product to ensure they meet our stringent quality criteria. Shipping Documentation: To maintain transparency and trust, we share photos of your order at the shipping stage, allowing you to see the final packaging and labeling.
    Can you provide samples of your products?
    Yes, we can provide samples of our products. We understand the importance of testing materials in your specific application and are happy to assist with samples upon request. Please contact our sales team to arrange for sample delivery.
    Do you accept custom dimensions for your refractory products?
    Absolutely. Firebird specializes in customizing refractory materials to meet specific customer requirements. Whether you need custom shapes, sizes, or specifications, our team can accommodate your needs. Please provide your detailed requirements, and we will work closely with you to deliver the perfect solution.
    What is the typical delivery time for orders?
    Our standard delivery time is generally between 10 to 15 days for most products. However, for specialized or customized bricks, the delivery time may extend to approximately one month. We strive to meet our customers' timelines and will provide an estimated delivery date upon order confirmation.
    What payment methods do you accept?
    We accept payments via T/T (Telegraphic Transfer) in major currencies such as Euro (EUR) and US Dollar (USD). Our payment terms are flexible, and we can accommodate different payment schedules based on the agreement.
    Who are your main customers?
    Firebird takes pride in its extensive global reach, serving a diverse clientele across more than 40 countries. Our customers range from Southeast Asia's dynamic industrial centers to the heartlands of the USA. We also have significant market presence in Europe, South America, and Africa. This broad geographical distribution allows us to cater to various industries, including glass manufacturing, steel production, and other high-temperature industrial applications, ensuring our products meet the specific needs of each region.