ThermoLite Kiln Car Sand (TKS)——Ultimate Kiln Car Loose Fill Insulation

Home > Insulation Refractory > ThermoLite Kiln Car Sand > ThermoLite Kiln Car Sand (TKS)——Ultimate Kiln Car Loose Fill Insulation

ThermoLite Kiln Car Sand (TKS) is an ultra-lightweight, loose-fill insulation material designed for high-temperature kiln car bases. Its low thermal conductivity and lightweight design cut heat loss and reduce energy use, making it a smart, efficient choice for ceramic and refractory industries.

Ultra-lightweight: At just 0.11g/cm³, TKS is incredibly lightweight, reducing structural strain.

Energy Saving: With 0.11W/m·K at 1000℃, it minimizes heat loss and cuts energy costs.

Long-term Stability: Built to endure, TKS stays reliable even under extreme conditions.

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Introduction

Features

Photo Gallery

Product Knowledge

Technology Parameters

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Introduction of ThermoLite Kiln Car Sand

ThermoLite Kiln Car Sand (TKS) is an ultra-lightweight, loose fill insulation material specifically designed for high temperature industrial applications, particularly in kiln car bases. Engineered to replace traditional insulation materials such as ceramic fiber, vermiculite, perlite etc. TKS offers exceptional thermal efficiency, long-term stability, and energy saving benefits. Its unique composition and granular form make it easy to handle, install, and maintain, ensuring consistent performance over its entire lifespan.

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Benefits of ThermoLite Kiln Car Sand

Ultra-lightweight:

Low-density design reduces kiln car weight, leading to significant energy savings.
High Thermal Efficiency:

Excellent insulation properties minimize heat loss and improve kiln performance.
Long-term Stability:

Maintains thermal efficiency without degradation, even at high temperatures.
Easy Installation:

Free-flowing granular form allows for quick and efficient filling of complex spaces.
Energy-saving:

Reduces energy consumption, lowering operational costs and carbon footprint.
Reusable:

Can be reused after kiln car repairs or maintenance, reducing material waste.

Photo Gallery of ThermoLite Kiln Car Sand

Typical Applications

ThermoLite Kiln Car Sand (TKS) is ideal for a wide range of high-temperature industrial applications, including:

Ceramic Industry: Insulation for kiln car bases in tile, brick, and sanitaryware production.
Refractory Industry: High-temperature insulation for furnaces and kilns.
Industrial Ceramics: Thermal insulation for sintering and firing processes.
Building Materials: Energy-efficient insulation for high-temperature kilns in construction material production.

Benefits&Case Study

Benefits:

Cost-effective: Reduces energy consumption and operational costs.
Environmentally Friendly: Free from hazardous materials like ceramic fiber, making it safe for disposal.
Durable: Stable at high temperatures, ensuring long-term performance.
Versatile: Suitable for various industrial applications and kiln designs.

Case Study:

Tangshan Huida Company replaced ceramic fiber blankets with ThermoLite Kiln Car Sand (TKS) in their #7 tunnel kiln cars.

Before TKS: Kiln car bottom temperature: 119°C – 125.9°C.
After TKS: Temperature dropped to 82.5°C, a reduction of 36.5°C – 43.4°C.

Technology Parameters of ThermoLite Kiln Car Sand

Technical Specification of ThermoLite Kiln Car Sand (TKS)
Items		Unit	TKS	Remarks
Classification Temperature		℃	1250
Refractoriness		℃	1680
Bulk Density	As-Delivered (Wet)	g/cm3	0.25	Contains 40% liquid
	After Drying（Dry）		0.16	Liquid evaporates during initial drying
	Final State (Heated)		0.11	Gases released, creating porous structure
Thermal Conductivity	@400℃	W/m·K	0.07	Under final state
	@600℃		0.08
	@800℃		0.09
	@1000℃		0.11
SiO2		%	30
CaO+MgO		%	65
Standard Packing			1m3Bulk Bag, 250kg/bag	As-Delivered

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